† Corresponding author. E-mail:
Project supported by the National Natural Science Foundation of China (Grant No. 51471025).
There have been many interesting studies on high-entropy alloys (HEAs), also known as multi-component (MC) alloys (MCAs), in recent years. MC metallic-glasses (MGs) have shown the potential to express the advantages of MCAs and MGs in tandem. Amorphous phase formation rules are a crucial issue in the HEA and MCA field. For equal or near-equal atomic ratio alloys, mixed-entropy among the elements has a significant effect on the phase formation. This paper focuses on HEA amorphous phase formation rules. In the first two sections, the recent progress in amorphous phase formation in HEAs and MCAs is reviewed, including the effective factors and correlative parameters related to amorphous phase formation. In the third section, novel MCMGs including high-entropy (HE) bulk-metallic-glass (HE-BMG) and MCMG films developed in recent decades are summarized, and the giant-magnetic-impedance (GMI) effect of MC amorphous fibers is discussed.
Since first reported in 2003,[1] multi-component (MC) alloys (MCAs) have garnered attention across a variety of research fields. Initially,[2–4] MCAs were constituted of five or more elements with equal or near equal atomic concentration, and usually formed into simple solid solution phases with body-centered cubic (BCC), face-centered cubic (FCC), or hexagonal closed-packed (HCP) structure. Yeh et al.[2] proposed that the high configurational entropy of the alloys stabilizes the disordered random-solid-solution phase structure, thus this series of alloys are also referred to as high-entropy alloys (HEAs). Alongside the development of non-equal atomic ratio HEAs[5, 6] and high-entropy (HE) metallic glasses (MGs) in recent decades,[7–10] the entropy of some alloys is lower than the maximum value calculated by the ideal mixture equation. As opposed to the traditional alloys, the compositions of MCAs are normally located near the center of their diagrams (not the edges or corners). By virtue of their unique compositions and microstructures, MCAs tend to have remarkable, novel properties compared to the traditional alloys.[11, 12]
Metallic bonding is omnidirectional and unsaturated, so metallic atoms tend to form simple close-packed structures with three-dimensional periodicity. Their crystalline structure gives the metallic material anisotropy and a stable melting point. Unlike normal metallic materials, metallic glasses (MGs) have a long-range disordered structure. A series of MGs with good glass-forming abilities (GFA) have been discovered[13] since the first Au-Si MGs ribbons were fabricated via rapid solidification in 1960.[14] MGs normally have higher strength, higher elastic strain limits, higher corrosion resistance, and higher wear resistance than the alloys with similar composition. Compared to oxide glasses, atoms of MGs rely on metallic bonding to combine with each other, the characteristics of metals, such as electrical conductivity, are well-retained in MGs.
Over past several years, amorphous phase formation has been widely investigated as a component of phase selection rules in MCAs.[15] Although MCAs mostly form intermetallics, complex phases, and (occasionally) solid-solution phases, ordered or disordered, in a few cases they may form amorphous phase.[16] A new type of bulk metallic glasses (BMGs) known as high-entropy (HE) metallic-glasses (HE-BMGs) have been developed under the guidance of this novel alloy design strategy. HE-BMGs have greatly expanded the scope of MGs.
In this article, we review the amorphous formation in MCAs and summarize notable achievements in MCMGs field. Effective factors in regards to amorphous phase in MCAs are discussed in Section
Liquid metal can be super-cooled far below the equilibrium melting temperature without crystallization.[17] The first MGs ever discovered, usually with a limited size, must be solidified at very high cooling rate (over 106 K/s) to suppress crystallization during processing. In 1990s, Inoue developed a series of bulk-metallic glasses (BMGs) with large GFA in MCA systems.[18–21] Zr
Inoue proposed three empirical rules related to the common features of MGs with large GFA:[24] 1) The alloy system contains at least three elements. 2) The mixing enthalpy among the principle elements has a large and negative value. 3) The atomic size difference among the major constituent elements is larger than 12%. The first rule is in accordance with the MCA design strategy. Although these empirical rules are not applicable for all alloy systems, they are essential guidelines for the BMG alloy design. In addition, a number of indicated criteria have been established to measure the GFA of BMGs, for instance, reduced glass-transition temperature
In addition to the empirical rules and criteria mentioned above, the mixing entropy is a requisite factor to be considered in amorphous phase formation. The following section discusses the effects of the mixing entropy, mixing enthalpy, atomic size, and amorphous phase formation rules in MCAs.
A greater number of components increase the likelihood of glass formation—this is known as the “confusion principle”, which was first proposed by Greer.[27] Based on the confusion principle, alloys constituted by more than three elements always have high GFA. Though the confusion principle does not explicitly give the necessary concentration of each element for glass formation, it is logical to infer that high mixing entropy could raise the GFA in MCAs. MCA fabrication scenarios are not always identical to those of BMGs, however; for example, an alloy consisting of 20 different components forms a multi-crystal mixture instead of expected amorphous phase.[28] The Gibbs phase rule comes into play here as well. It can be expressed as follows (at constant pressure):
(1) |
Interestingly, subsequent experiments confirmed that certain equal atomic alloys such as Fe20Cr20Ni20Mn20Co20 can form a single solid solution with FCC structure,[28] and Co20Cr20Fe20Ni20Al20 alloys can form a solid solution with BCC structure.[29] Single-phase hexagonal close-packed (HCP) structure was also discovered in YGdTbDyLu and GdTbDyTmLu alloys.[30] Extensive research has demonstrated that the phase number of MCAs is usually much lower than the maximum number indicated by the Gibbs phase rule. The stability of the solid solution phase in MCAs is due to the HE effect.[2] For a regular solution, the configurational entropy of mixing in MCAs can be calculated via the ideal mixtures equation
(2) |
(3) |
Glass formers usually have large and negative mixing enthalpy among the major elements, which, as-reflected in the phase diagrams, characterizes their deep eutectics.[16] Moreover, the liquid temperature
When the number of major elements is more than five, it is difficult to ensure large and negative mixing enthalpy between the elements. The enthalpy of mixing for a MCA system can be calculated as follows:[32]
(4) |
The atomic distributions of MGs and MCAs are both random in the alloy matrix. Moreover, MG has a long-range disordered structure. Greer proposed that “confusion” element will be different from each other by size.[27] Inoue identified atomic size difference larger than 12%, and Senkov[33] found that some atoms are located in interstitial sites while others substitute for matrix atoms as a result of significant atomic size difference. Both kinds of atoms are configured in a short-range ordered structure in MCMGs, thus playing a stabilizing role in amorphous phase formation. The topological dense packing structure of atoms raises the viscosity of alloy melts. High viscosity decreases the atomic distribution, impedes the nucleation and growth of grains, and enhances the GFA in MCAs.[31]
Atomic size difference in MCAs is usually measured by parameter δ, which can be expressed as follows:
(5) |
(6) |
From the perspective of entropy, Takeuchi et al.[34] correlated parameter δ with mismatch entropy
None of the thermodynamics parameters mentioned above can solely control the MCA phase formation. It is necessary to consider the combination of an array of factors to accurately predict the amorphous phase formation in MCAs. As a basic thermodynamic equation, the Gibbs-Helmholtz equation readily describes the correlation between enthalpy and entropy of the system.
In a MCA system, the mixing Gibbs free energy is expressed as follows:
(7) |
As a result of large component number and equal atomic ratio, the effect of the mixing entropy is an important part of MCAs phase formation. Amorphous phase formation is determined by competition between mixing enthalpy
In consideration of the competition between ordering and disordering processes in BMGs, Xia et al.[35] proposed the concept of rearrangement-inhibiting ability to reflect the GFA of BMGs. The concept is simplified as parameter ε, which is calculated as follows:
(8) |
(9) |
(10) |
It is important to note that compared to Eq. (
(11) |
(12) |
In Eq. (
In addition to the Ω–δ diagram, the
Guo et al.[38] utilized
Takeuchi et al.[34] proposed that mismatch entropy
According to the literature,
Previous studies have shown that δ generally reveals the average effect of atomic size difference in the alloy system, but does not provide a geometrical relationship or structural details between different atoms.[39] As a result, δ is not particularly useful in managing the transitional zone from the solid solution to the BMG. In diagrams with δ, intermetallic and multiple phases usually exist in both solid solution and BMG regions, especially near the junction of the two regions (Figs.
In a binary solid solution, component elements are divided into solute and solvent elements. The relationship between atomic size difference and local structure can be illustrated under the Hume–Rothery rule. When extended to MCAs, the boundary between solute and solvent elements is not nearly as clear. Egami[40] built a local packing model for MGs and proposed the volume strain as a criterion to judge the topological instability of the dense random packing structure. The concept of atomic level stresses also provides means to understand the local structure of MGs.[41]
Wang et al.[39] suggested using γ to replace δ based on the atomic packing model. Parameter γ is the ratio between the solid angles of the smallest and the largest atoms, which can be expressed as follows:
(13) |
(14) |
(15) |
Ye et al.[42] used the following root mean square (R.M.S.) residual strain to state the relationship between dense packing and phase transition:
(16) |
The formation rules mentioned above are far from perfectly suited to phase prediction and are indeed ineffective in some cases. For example, Takeuchi[43] manufactured Ti20Zr20Pd20Cu20Ni20 metallic-glass ribbons under high cooling rate (melt-spinning method), then after adding 0.5 at% Al, Al
Unlike conventional MGs, MCMGs normally have equal or near equal molar ratio among elements. In addition, as the application of amorphous phase formation rules in MCAs, MCMGs not only have good GFAs but also possess highly complex structures. In this section, MCMGs are roughly divided into three groups by shape: high mixing entropy BMGs, MCMG films, and MC amorphous micro-fibers. Although their processing routes are not completely the same, MCMGs in each group have similar forming conditions.
Although BMGs have been studied for several decades, the effect of high-entropy is a relatively new research focus. In 2002, several equal or near-equal atomic BMGs were designed to secure high GFA and novel properties. Ma et al.,[46] for example, synthesized a series of novel MCAs Ti20Zr20Hf20Cu
The aforementioned confusion principle (i.e., heightened complexity of components,) formed the design strategy of the above alloys. After the above studies, this type of MGs fell out of popularity in the research community for some time until 2011, when Gao et al.[50] reported Sr20Ca20Yb20Mg20Zn20, Sr20Ca20Yb20Mg20Zn10Cu10, Sr20Ca20Yb20(Li
Besides equal or near-equal atomic ratio, it is necessary for HE-BMGs to have sufficiently large GFA to form bulk shape—this is the characteristic primarily distinguishing them from other types of MCAs. As a notable example, Ding et al.[7] reported Ti20Zr20Cu20Ni20Be20 with critical diameter of 3 mm. The GFA of the alloy is far less than vit-1 discovered by Johnson,[22] although they have similar elements. After adding Hf as the sixth principal element,[8] senary Ti
Chen et al.[9] considered that a large component number can make up for the decreasing entropy caused by an unequal atomic ratio, and designed nine-component, non-equal atomic Zr40Hf10Ti4Y1Al10Cu25Ni7Co2Fe1BMG accordingly; its critical diameter can reach centimeter-level (12 mm).
As a special group of BMGs, rare earth-based BMGs exhibit a number of exciting properties. For example, the
It is known that several biomedical BMGs, such as Ti-based, Zr-based, and Fe-based BMGs, possess a favorable combination of excellent mechanical properties and corrosion resistance.[58] Chen et al.[59] reported the high general corrosion resistance of seven-component Cu
Table
MCMG films are typically deposited on steel or Si substrates in argon or nitrogen atmosphere and are thinner than ribbons fabricated via melt spinning route. One of the more important influence factors on phase formation is the sluggish diffusion effect caused by high mixing entropy in MCMG films, which endows MCMG films with good thermal stability.[3] The MCMG film formation process is also related to the transformation from ionic state to solid state, which causes considerably high cooling rate; to this effect, kinetics factors dominate the phase formation (compared to cast MCMGs).[62]
Because the forming conditions of MCMG films deviate from thermodynamic equilibrium, the methods based on thermodynamic parameter can probably predict the trend of phase formation in MCMG films, which is not comparable with HE-BMGs. After taking kinetic factors into account, molecular dynamics simulation indicates that
Another type of MCMG films is deposited in nitrogen atmosphere to form nitride films with high high hardness and excellent wear resistance. The effects of nitrogen on phase formation differ across various alloy systems. Under the confusion principle,[27] the addition of nitrogen raises the complexity of the system, thus contributing to the GFA of the MCMG films. Chen et al.[3] confirmed this in their study on FeCoNiCrCuAlMn and FeCoNiCrCuAl
MC amorphous micro-fibers are small-sized MCMGs which satisfy micro device application requirements. They are normally obtained by the melt spinning method. Certain ferromagnetic amorphous micro-fibers possess excellent soft magnetic properties and have attractive potential in regards to magnetic sensor application. Although several ferromagnetic HEAs exhibit outstanding magnetic properties, most also possess crystal structure,[72] which results in magnetic anisotropy. For instance, the coercivity of non-equal atomic FeCoNiAl
The giant magneto-impedance (GMI) effect in Co
The GMI effect of the micro-fiber can be improved by controlling the processing method, applied stress, and heat treatment, among other approaches. As an example, the GMI ratio (
Another effective way to adjust the GMI effect is to make several soft magnetic amorphous fibers into a bundled amorphous-fiber composite. Compared to a single amorphous micro-fiber, multi-strand amorphous fibers have various responses to the external field, which is due to the dipolar interaction among the fibers. This interaction not only alters the hysteresis loop of the fibers,[80] but also has considerable impact on the GMI behavior. Sinnecker et al.[81] placed annealed Fe
In terms of thermodynamics, MCMGs represent an important opportunity to explore the effects of high mixed entropy on phase formation and non-crystalline structure. From the perspective of BMG design, strategies for fabricating MCMGs offer an opportunity to discover novel amorphous phase-forming compositions from the center of relevant diagrams. The properties of the principle elements can be magnified via “cocktail effect”, in which the minor additional elements are deliberately not comparable. As a departure from the typical BMGs, the favorable or even optimal properties can be obtained in MCMGs. For instance, (AlBCrSiTi)N MCMG nitride films exhibit strong glass formability at high temperatures, which is closely related to the sluggish diffusion effect of multi-elements.[70] Cu
Recent studies on amorphous phase formation in MCAs and novel MCMGs were reviewed and summarized in this paper. The literature suggests that amorphous phase formation is greatly impacted by the parameters
In short, MCAs merit further research by virtue of their remarkable potential in a variety of applications. By the design strategies of MCA, the structure and formation of BMGs can be understood from an innovative perspective. It is reasonable to expect that coming years will see new types of BMGs with remarkable properties.
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